W160G/NCS - Customer EXCON Steel

Modernization of manually controlled machine to CNC-controlled version. There were installed on the machine the MEFI control system, Control Techniques drives a motors and measuring system from company ESSA. The original feed lead screw for travel of headstock (Y-axis) was replaced with the feed ball screw.
 
VH services implemented the following scope of works:
  • Installation of control system MEFI
  • New air-conditioned electrical cabinet, complete new wiring of machine
  • New complete control panel of machine including new panel house
  • New Control Techniques main spindle drive (original motor remained)
  • New Control Techniques feed motors and drives for X, Y, and Z+W-axes
  • New measuring system ESSA
  • Replacement of feed lead screw for travel of headstock (Y-axis) with the feed ball screw
  • New covers of Y-axis feed ball screw
  • Lining of guideways (X, Y, W-axes) with new low-friction-coefficient material
  • New headstock fixation wedges (better adjustment of accuracy)
  • Regrinding and new adjustment of ram
  • Replacement of spindle bearings (spindle seat)
  • Rectification of counterweight guiding, new wire ropes
  • Rectification of lubrication of main spindle drive gearbox
  • Rectification of lubrication of X-axis
  • Rectification of air distribution system
  • Complete adjustment of geometrical accuracy of machine
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